Design and Engineering

Partnering in Design and Engineering Excellence

At Mangesh Alloys, we provide end-to-end design assistance for pattern development, leveraging cutting-edge software such as SolidWorks and NX Unigraphics. Our design solutions are crafted to ensure unmatched precision, streamlined production, and seamless alignment with lean manufacturing principles, delivering exceptional results for your casting needs.

Innovative Pattern Design with SolidWorks and NX Unigraphics

Our skilled design team utilizes advanced CAD tools like SolidWorks and NX Unigraphics to create highly accurate pattern designs and simulations. By integrating modern design technology, we ensure:

Precise draft allowances, machining allowances, and optimal casting thickness for superior results.

Predict and resolve potential manufacturing challenges through comprehensive simulation-based analysis.

Quality Assurance
Raw Material Testing

Pattern Manufacturing

After finalizing the designs, we utilize state-of-the-art Vertical Machining Centers (VMC) and Horizontal Machining Centers (HMC) to machine the patterns. This process ensures:

Unmatched Dimensional Accuracy: Delivering patterns with precise measurements.

Superior Surface Finish: Meeting and exceeding customer specifications with exceptional quality.

Customized Pattern Solutions Based on Process Requirements

We understand that each casting method and batch size requires a unique approach to pattern design. Here's how we customize to meet those specific demands:

Silicate Sand Process

Thermocol or wooden patterns are used for very small batch quantities.

Green Sand Casting

  • Small Batches: Cost-effective wooden patterns are employed.
  • Large Batches: Durable aluminium patterns provide repeatability and longevity.

CO₂ Process

Aluminium patterns are utilized for robust and reliable large-batch production.

Machine Molding for Green Sand Casting

Cast iron (CI) cope and drag patterns are crafted for high-volume production with precision and durability.

Shell Casting

CI casting patterns are designed to meet the specific requirements of this intricate process.

Lean Manufacturing Approach

Our design philosophy is rooted in lean manufacturing principles, focusing on minimizing waste and maximizing efficiency. By optimizing material usage and streamlining production processes, we deliver cost-effective solutions with faster turnaround times, ensuring greater value for our customers.

In-Process Testing
Sand Testing

Expertise You Can Trust

Our team includes a seasoned designer with extensive experience in NX Unigraphics and SolidWorks. This expertise allows us to offer superior pattern designs that are both customer-centric and process-optimized.

At Mangesh Alloys, we ensure that every design not only meets but exceeds customer expectations, providing the perfect balance of quality, efficiency, and cost-effectiveness.

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Let’s Build Together

  • 96,668 +

    Units Produced In 2024

  • 24+

    Our Happy Client

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Fill out the form to discuss your requirements and design preferences.